A Quick Guide to Mil-Spec Wires

Cable, wire, tubing, and accessories like such are used by the military in countless equipment. These equipment are required to work in harsh environments such as high temperatures, surface abrasion, unknown chemicals, tensile load, continuous stretch, and more. Due to the harshness and unpredictability of these conditions, all military equipment, especially wires demand higher-quality and need to pass the required acrimonious product testing. Mil-Spec wires are one of the most trusted and reliable wires used by the military.

Mil-Spec cable Wire

Mil-Spec wire stands for the military specifications for a wire. Therefore, they are built according to military specifications. They are often called as military wires. Mil-Spec wire is designed mainly for military applications, automobile industry, and aerospace purposes in accordance with US Department of Defense standards and specifications. These wires are ideal for being used for electronic applications in extreme conditions. They are exclusively used where high frequencies and high temperatures may be encountered. Some of the applications where they are used are- airframe wire, antennas, bus-bars, bonding moving parts, ground wires and much more.

Types of Mil-Spec wires-

  • Hook up wire
  • Power Wire
  • Dual shielding wire
  • Shielding wire
  • Pre-Twisted wire

Main Specifications of Mil-Spec wires-

  • They are present in a number of colors. It’s easy to understand or select them with the help of a chart. The wire colors are present in a coded form from 0 to 9 which explains different colors.
  • For example- 0 code stands for the black color of a wire whereas 9 stands for white color. When the wire is multicolored then you have more than one number.
  • Mil-Spec wires are lightweight and can withstand a high-temperature atmosphere.
  • These are insulated with the single layer of ethylene-tetrafluoroethylene (ETFE) special coating that can work even in 150 degrees C or 302 degrees F.
  • If compare with the other wires, they are cost-effective. It has a tin-plated copper conductor and is measured at 600V.
  • Mil-Spec wires present with dual insulation offers abrasion protection and better strength that can be used in various fields.

KC Electronics is a dedicated and reliable firm that fulfills all the needs of their clients like- Mil-Spec wire, tubing, connectors, batteries and all other electronic items.

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Everything You Need To Know About Different Wire Terminals

Terminals are described as a device which is designed to dismiss a conductor that is to be attached to a chassis, post, tongue, another body, etc., to build an electrical connection. Wire terminals are available in numerous different shapes and sizes depending on the size of the wire and screw.

Insulated Ring Terminal

The various types of terminals that are present in the market are- ring, hook, spade, flagged terminals. Let’s have a quick look on these wire terminals.

Ring terminal-

A ring terminal is a terminal which has a round-ended shape that allows a stud or screw to be attached. Ring terminals or ring connectors are available in many sizes.

It is important to know that the ring terminal fits into the wire gauge and stud size. Usually, ring terminals are either set or soldered with two or more wires.

It is further available in two types. Available in insulated Ring terminal or non-insulated Ring terminal.

Spade Terminals-

Spade Terminals are also known as spade connectors or fork terminals. It’s named so because of the shape of the terminal. It is available in several sizes. One can choose it according to the gauge of the wire and the size of the stud.

Basically, spade terminal is an open-ended connector which is used to attach or remove a single wire easily while it is connected to a stud or screw type used for an electrical connection.

It is easy to connect electrical wires because the screw or bolt can be left partly twisted when a terminal is attached or removed. It is also available in insulated or non-insulated spade terminal.

Hook Terminals-

Hook Terminals are similar to the Spade Terminal. They are easy to use because it is also an open-ended terminal. Offered in both insulated or non-insulated options, Hook Terminals give a condensed though durable joint for a kind of connections.

Flag Terminals-

Flag Terminals are also known as flag connectors which provide an accessible and secure connection. They are known and used where there is less or congested space and when a quick-disconnect is too large. Flag terminal offers a fast and secure connection and disconnect.

Hope you get the sufficient knowledge of various terminals. Since the demands and requirements are different for electrical connections in the various applications that use different terminals according to their need with a variety of sizes.

Different Benefits And Uses Of Teflon Wire

When it comes to wires, the universe of wires is not constrained to few conventional wires, for example, copper wires etc. The progressive change took them facilitate which give solid variations like Silver Plated Copper Electrical Wire, PTFE Insulated Silver Plated Copper Wire, Silver Coated Copper Wire, and so on.

Teflon wires are additionally a noteworthy piece of the universe of wires that have been viewed as significant for its charming properties. It has noteworthy resistance properties of the chemicals, temperature, dampness, and power which make it simple to enter the opposition without significantly more noteworthy exertion.

The perfect material is considered in influencing the wires for its unwavering quality and strength to notwithstanding for the most strenuous applications.

Effective Aspects Of Teflon Wires:

  • This kind of wires have high dielectric strength
  • These are extremely high operating temperatures.
  • Contains low dissipation factor and also unchanged by susceptibility to humidity, liquid, and moisture

Along with these, other features are as following:

  • These Insulated wires are suitable for a wide frequency range
  • Silver plated conductors or your choice of conductor
  • Provides resistance to UV radiation, stress, mould, and chemicals
  • PTFE insulated wires are not subject to creeping or deformity over time

Teflon Wire

Various Uses Of Teflon Wires:

There are numerous qualities such as electrical resistances, temperature, moisture and chemical that make it an excellent material whenever tools, products, and components require being reliable in even the most demanding applications.

  • In Medical Field:
    PTFE covered wires give perfect scope and assurance when medical gadgets require a smooth coating that is smooth, thin, artificially idle, exact and equipped for withstanding a wide assortment of conditions.

It’s non-chipping complete settles on it a covering of decision when complete quality is foremost for the two feel and administrative details. At PWI, our forte is protecting the sort of miniaturized scale PTFE covered wire that is habitually utilized as a part of the therapeutic instrumentation, inserts, and different gadgets.

 

 

How to Apply Heat Shrink Tubing

Heat shrink tubing is versatile, safe, affordable solution that is used to protect various electrical devices against scratch, chemicals, and weather conditions. It is also helpful for bundling the colored wires, terminations, and to provide insulation to the electrical devices with the help of heat shrink tubing gun.

Heat Shrink Tubing GunHeat shrink tubing
is very simple if you grasp the following procedures properly.

  • The starting part is very simple. Choose the proper size of heat shrink tubing to prepare it a tight fit, be sure that the tubing diameter after shrinking is smaller than the diameter of the area you want to insulate. In this, you may need scissors to cut the tubing to insulate the wiring or the device.
  • Choose the heat shrink tubing according to its ratio so that it results in a tight fit. Since these products are available in a wide range of diameters. So select the one having the larger diameter that fits comfortably after shrinkage.
  • Slice the desired length of tubing and keeping in mind it also shrinks lengthwise. Measure it carefully, leaving for at least twenty-five percent for overlapping if there is connectors or insulation.
  • If you are joining cables or wires, then focus the tubing between the splice. Assuring that the tubing overlaps equally on both sides. Sometimes experts use grease or spray to splice the tubing easily.
  • Before utilizing heat, check the tubing specifications which recommended the heating temperature. High temperature or low temperature can lead to uneven shrinkage, insulation breakdown, or even physical damage. It is recommended to not to use the open flames. Any commercial heat shrink tubing gun or heat shrink oven can be used to shrink the tubing.

Kc electronics Distributors

  • If you have to cover a cable of long length, which includes tubing, start shrinking from one end and slowly start working toward the other side. To guarantee that the tubing contracts smoothly and without air bubbles, rotate it while applying heat.
  • Confirms the shape of the cable, connector, hose, or tubing that it is covering. Quickly remove the heat source, and allow the tubing to cool gradually before applying physical stress on it.

Hope this blog helps you, how to use the heat shrink tubing and heat shrink tubing gun.

 

 

Get To Know More About Heat Shrink Tube Distributor

Heat shrink tubing is a quite engaging application and it serves a countless of purposes.
Although heat shrink tubing is the official title of the procedure, it is generally referred to as just heat shrink most usual.

Hence, to hire the heat shrink distributors is a worthy decision. There are a lot of benefits and features offered by the tube.

A Complete Guide Of Heat Shrink Tube:

Heat Shrink is a tube whose diameter is reduced when heat is applied to it. This pretty much makes the name of the application suitable when carrying out the procedure.

Heat Shrink Tube kcelectronics

The purpose of heat shrink tubing is to also guard wires and small parts from damage. The combining and fixing wires also occurs when required. In a procedure like Electrical, Engineering heat shrivels tubing is utilized for associations, terminals, wires, and joints that should be cushioned.

Various Types Of Heat Shrink Tube:

Heat shrink tubing comes in various kinds and this is performed via the procedure of using a color code. This is performed so when we are dealing with connectors and wires the utilize of a color code makes things more attributable.

The procedure has received a note for being used rather generally when manufacturing personal computers. PCs take full benefit of heat shrink technology in order to have a complete better looking and more functional product.

Advantages Of Heat Shrink Tube:

Basically, heat shrink tubing is used because it can make multiple stiffnesses. Because of excessive thin walls, the product can add stiffness to a tool without remarkably joining to the width or size of the device. Because of this effect, varying degrees of flexibility can be obtained.

This tubing is used for electrical insulation because of its great dielectric and resistivity characteristics. It is maximum for including electrical components and insulating wiring to instruments. Moreover, manufacturers place this specific tubing over metal shafts for electrical insulation. The smooth tubing makes sure an error free transition over sharp edges and is defensive against fluid leakages.

Quick Start Guide to Heat Shrink Technology & Its Applications

Heat shrink tubing (also known as a heat shrink or) is a shrinkable plastic tube that is used for insulating wires, thereby providing environmental protection and abrasion resistance for stranded and solid wire conductors, terminals, connections and joints in electrical work.

The heat shrink kit, used around the world for multiple applications, was originally developed in the late 1950s by Paul Cook. It was manufactured using radiation chemistry. The heat shrink tube developed by Raychem is now used as the basic building block by different manufacturers worldwide.

heat shrink tube

Heat Shrink Technology – Compositional Analysis

Different prescribed ranges of thermoplastics can be used for manufacturing a heat shrink tube. These include polyvinyl chloride, polyolefin, Neoprene, Kynar, Viton (generally used for purposes involving high temperature in corrosive environments) and fluorinated ethylene propylene.

Other adhesive lining tubes used for making cables and connectors are used for creating powerful seals that are water resistant in nature. For providing a conducting connection between different objects without soldering them, a conductive polymer thick film is added to the heat shrink tube.

Science Behind Heat Shrink Tube
In general, the majority of plastics don’t shrink when introduced to heat; however, a heat shrink tube does. The nature of a heat shrink tube can be attributed to its cross-linking process; then polymer, when subjected to a radiation, generates covalent bonds to facilitate the process.

It has been used heavily ever since the World War II and different analyses carried out in this regard have revealed that a plastic memory is induced to the covalent bond by the cross-linking of the polymer, thereby making sure that it can be stretched to the required shape. However, please note that the tube will restore its original shape on the application of the desired heat.

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The extent of which a tube can shrink

Different heat shrink tubes have different shrink ratio – the shrink ratio is measured as the shrunken size of a tube to its original size. For example, a tube having 2:1 shrink ratio can have an expanded diameter that is twice the size of the tube in its shrunken state.

Applications of Heat Shrink Tube
Heat shrink tubing is used in numerous activities for both protection purposes as well as aesthetic enhancements.

Various other uses include:
Identification – Color coding is used for easy identification
To harness multiple wires
Longevity – For manufacturing long-lasting, durable labels which are used in networking patch cords
Sealing – For stopping water and dust from entering splices
Insulation – Against excessive heat in military vehicles, boats, and aircraft
Barrier – It serves as a barrier between cables and various corrosive materials

Things To Know About Hookup wires

Everything That You Need To Hookup

belden-hook-up-wireWhen it comes to Hook Up Wire, its basic purpose is to make secure internal connections inside electronic devices. These wires are available in different types, you just need to choose the best one as per the needs and application. The key features of hookup wires are mentioned below:

  • Color-coded insulation helps in circuit identification
  • Outstanding Uniformity
  • A Wide Range Of Insulations

Types Of Hookup Wires

  • Photovoltaic Wire
  • Ribbon Cable
  • Bus Bar

 The Basics Of Wires

Nothing to worry about the flexibility of these wires as they are small in diameter. The girth of the cables allows them to be used in a host of spaces. When we talk about the temperature, these cables are compatible enough to operate the temperature ranges of about 90 degrees Celsius.

Different Wires And Their Usage

Teflon wire is the finest example of operating the cables at maximum temperatures exceeding 150 degrees.  Apart from this, there are numerous features that prove Teflon more versatile than normal hook up wire. The best part is that the voltages of these Teflon insulated cables can go up to the range of 600 volts.

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A silver coating on the copper strands helps to improve the cable’s electrical properties.

It offers not only the best insulation but the flexibility as well. A  thickness of.10 inches is sufficient for the most usage as they don’t need more thickness.

The wire wrap cable is the most commonly used type of material for performing the small cabling jobs. A solid strand cable, the Kynar wire wrap cable uses a solid strand without any braiding. To make the distinction between various cable strands, the insulator is usually color coded.

The insulation is not very thick, which adds the flexibility of the cable and helps with limited space. A thickness of insulation is usually found to be of about .005 inches that add the flexibility of the cable.